Report Scope:
The building of IoT solutions includes three main components: hardware, software and networking. The markets are broken down into subsets. Hardware consists of sensors, programmable logic controllers and distributed control systems. Software involves IoT platforms, big data and security solutions. Networking is available in wired or wireless configurations.
This report examines the technologies, markets and factors influencing the markets for IoT systems. Markets are forecast based on historical activity and current opportunities, technical advances and challenges, and five subsets of the process market: oil and gas suppliers, food suppliers, metals, plastics and chemicals.
The forecasts presented are for the total available markets. Discussion is provided that compares actual revenues with market potential. Markets are broken down by technology and sector, and then discussed within the context of technology trends. A detailed analysis of the technology and market potential is used as a basis for estimating world markets for these products. Thorough analyses are carried out of IoT practices, along with trends toward the uptake of solution costs, emerging standards and common practices.
Prime decision makers in the project chain who select the type and scope of IoT projects are identified. Factors influencing the requirements and purchases for the systems are examined, as are national and international responses to global challenges.
In this report, the IoT market is segmented into three product areashardware, software, and networkingand five vertical markets: oil and gas, food, pharmaceuticals and life sciences, plastics and metal. Hardware includes three types of factory floor devices: sensors, programmable logic controllers and distributed system controllers. Software consists of IoT platforms, big data and security. Networking is comprised of wired and wireless connections. The revenue numbers are for global sales.
Manufacturing is a mature market that is growing at a low single-digit rate. Of the five products segments, pharmaceuticals and food will grow at the fastest rates. A push to expand healthcare in industrialized countries will lead to more drug use. The global expansion will continue, and food will be available in more locations. Competition is fierce in established market and increasing in less established ones, which will spark innovation and the use of technology for competitive advantage.
Report Includes:
- An overview of the global market for process manufacturing Internet of Things (IOT) solutions
- Analyses of global market trends, with data from 2016, estimates for 2017, and projections of compound annual growth rates (CAGRs) through 2022
- Insight into how new technology shaped by requirements for IOT applications will create new product categories or bring new life to existing products
- A look at factors driving the market, such as lower power and longer battery life, improved networking capability, advanced software solutions, and increased access to real-time data
- Coverage of applications, including building materials, chemicals, energy, food, pharmaceuticals, and textiles
- Company profiles of major players in the industry
Summary
Information technology continues to impact many businesses, accelerating development cycles, increasing efficiency and providing a more complete operational outlook. At one time, applications such as accounts receivable and payroll operated autonomously with little to no integration, but these types of applications are now melded into cohesive financial systems. A similar transformation is about to occur in the industrial process manufacturing market. Intelligence, which was once housed in standalone devices (e.g., programmable logic controllers) is about to be shared throughout the enterprise from the start to the end of the supply chain. A new generation of intelligent endpoints dubbed the Internet of Things (IoT) is being created. As a result, manufacturers gain insight into realtime operations, allowing them to manage their operations more effectively.
The change can positively impact the bottom line in many ways. Industrial automation corporations can determine the wear and tear on robotic arms and make adjustments as needed. Interest in the potential benefits is high, but industry suppliers must first clear some significant hurdles. One challenge has been extending networking capabilities out to these different elements. In general, assembly line items such as sensors have had little to no intelligence, and building the ecosystem to collect, interpret and proactively use the data represents a monumental undertaking, often involving a revamping of the manufacturing process that takes place while operations are running. Some have described the process as painting a moving bus. New networking technologies, cloud computing, big data, analytics and security have recently emerged to help companies move down this path.
Market changes have presented suppliers with new challenges. The traditional boundaries are blurring, and suppliers must determine their business focuses. The success of Amazon illustrates the potential for manufacturers today. The company began as an online retailer, but it has emerged as a technology powerhouse. Amazon has been successful beyond the retail marketplace. Traditional industrial automation suppliers must figure out their value-add and role in this rapidly changing marketplace. Information technology has been in a period of profound change. Cloud computing is becoming the new data center, with central resources no longer always located on the customer's site. They may instead be located in the company's data center. Big data, which are large database management systems coupled with analytic solutions, are becoming the new ways of running a business. The Internet of Things (IoT) is adding intelligence to endpoints. Companies are thus able to use technology in new and exciting ways. Fitting the pieces together will not be easy. Manufacturing is a specialized market, one with high demands and significant competitive pressures. New interfaces and integration challenges await those who want to be on the leading edge. Success is not guaranteed.
Internet of Things (IoT) Technologies for Process Manufacturing: Global Markets
Table of Contents
Chapter 1 Introduction
Study Goals and Objectives
Reasons for Doing This Study
Scope of Report
Information Sources
Methodology
Regional Breakdown
Analyst's Credentials
Related BCC Research Reports
Chapter 2 Summary and Highlights
Chapter 3 Market and Technology Background
IoT in Manufacturing
Process Manufacturing Industry Trends
IoT Evolution
Things Gain Intelligence
Need to Change
IoT Business Benefits
Beyond Machine-to-Machine Communication
How the IoT Works
Design Options
Fitting the Pieces Together
Getting a Fresh Start
Business Value of Industrial IoT Applications
Factors Driving Manufacturing
IoT Challenges
Legacy System Shortcomings
Revamping Business Processes
Devices
Embedded System Challenges
Getting Everything into Harmony
System Limitations
Complex System
Network Architecture
Need for a Central Platform
Security Challenges
High Level of Commitment
Need for Standards
Considerations
Meeting the Network Needs
IoT Standards Organizations
Association for Advancing Automation
Association for Manufacturing Technology
American National Standards Institute
Association for Packaging and Processing Technology
AVnu Alliance
Embedded Linux and Android Alliance
International Electrotechnical Commission
Industrial Internet Consortium
International Society of Automation
International Standards Organization
Modelica Association
MTConnect Institute
National Institute of Standards and Technology
Organization for the Advancement of Structure Information Standards
Organization for Machine Automation and Control
Object Management Group
OPC Foundation
OPX Leadership Foundation
PLCopen
RAIN RFID
Devising a Plan
Changes in Thinking
Finding a Use Case
IoT Application Categories
IoT Difference
Connected Supply Chain
IoT Applications in Action
Chapter 4 Market Breakdown by Technology Type: IoT Process Manufacturing Software
Emergence of IoT Platforms
IoT Business Benefits
Striving for the Ultimate Goal
Need for Developer Talent
Reducing Risk
Big Data as a Big Force
Big Data Challenges
Failure of Traditional Tools
Volume, Variety, Velocity and Variability Defining Big Data
Proper Connection
Master Data Management
Big Data's Management Challenges
Mining for Gold
Truth or Dare
Current Happenings
Diving Deeper into the Data
Incomplete Picture
Parallel Structure
Need for Speed
Aggregation
Working with Large Data Sets
Integrating Data from Multiple Sources
Automating Data Collection
Analyzing Data and Identifying Actionable Insights
Growing Importance of Analytics
Making the Right Connection
Finding the Right Rule
Examining All Options
Dynamic Case Management Capabilities
Sensing Big Changes
Edge Data Potential
Edge Data's Many Uses
Predictive Analytics' Tremendous Potential
Security Software's Growing Importance
IoT Devices and Security
Building Security from the Ground Up
Installing Barriers
Security Complexity
Importance of Application-Level Security
Specialization
Chapter 5 Market Breakdown by Technology Type: IoT Hardware
Visibility
New Hardware Directions
Impact of Globalization
Embedded Systems
Sensors
Distributed Control Systems
Changing Plant Floor
Latest DSC Developments
Programmable Logic Controllers
PLC Functionality
PLC Advances
Next-Generation PLCs
PLC Improvements
Chapter 6 Market Breakdown by Technology Type: IoT Networking
Fieldbus: First-Generation Industrial Networking
Ethernet's Legacy
Ethernet in the Factory
EtherNet/IP's Benefit
Seeing Stars
Meeting I/O Challenges
Monitoring Ethernet Connections
Simplifying Configurations
Network Optimization
Looking Ahead
Impact of Wireless Network Connections
Wi-Fi: A Popular Networking Option
HaLow Effect
Li-Fi Versus Wi-Fi
Bluetooth 5.0
Low on Bandwidth
Near-Field Communications
SigFox
Chapter 7 Company Profiles
List of Tables
Summary Table : Global Market for IoT Process Manufacturing Technologies, by Type, Through 2022
Table 1 : Global Market for IoT Process Manufacturing Technologies, by Region, Through 2022
Table 2 : Internet of Things System Benefits
Table 3 : Elements of the Internet of Things
Table 4 : IoT Standards Bodies
Table 5 : Global Market for IoT Process Manufacturing Software, by Type, Through 2022
Table 6 : Global Market for IoT Process Manufacturing Platform Software, by End Use, Through 2022
Table 7 : Top Five IoT Process Manufacturing Software Platform Suppliers, 2017
Table 8 : Top Five IoT Process Manufacturing Software Platform Oil and Gas Suppliers, 2017
Table 9 : Top Five IoT Process Manufacturing Software Platform Food Suppliers, 2017
Table 10 : Top Five IoT Process Manufacturing Software Platform Pharmaceuticals and Life Science Suppliers, 2017
Table 11 : Top Five IoT Process Manufacturing Software Platform Plastics Suppliers, 2017
Table 12 : Top Five IoT Process Manufacturing Software Platform Metals Suppliers, 2017
Table 13 : Changing Data Management Platform, 1980s-2017
Table 14 : Big Data Ecosystem
Table 15 : Global Market for IoT Process Manufacturing Big Data Software, by End Use, Through 2022
Table 16 : Top Five IoT Process Manufacturing Big Data Software Suppliers, 2017
Table 17 : Top Five IoT Process Manufacturing Big Data Software Platforms, Oil and Gas Suppliers, 2017
Table 18 : Top Five IoT Process Manufacturing Big Data Software, Food Suppliers, 2017
Table 19 : Top Five IoT Process Manufacturing Big Data Software, Pharmaceuticals and Life Science Suppliers, 2017
Table 20 : Top Five IoT Process Manufacturing Big Data Software, Plastics Suppliers, 2017
Table 21 : Top Five IoT Process Manufacturing Big Data Software, Metals Suppliers, 2017
Table 22 : Global Market for IoT Process Manufacturing Security Solutions, by End Use, Through 2022
Table 23 : Top Five IoT Process Manufacturing Security Solutions Suppliers, 2017
Table 24 : Top Five IoT Process Manufacturing Security Solutions, Oil and Gas Suppliers, 2017
Table 25 : Top Five IoT Process Manufacturing Security Solutions, Food Suppliers, 2017
Table 26 : Top Five IoT Process Manufacturing Security Solutions, Pharmaceuticals and Life Science Suppliers, 2017
Table 27 : Top Five IoT Process Manufacturing Security Solutions, Plastics Suppliers, 2017
Table 28 : Top Five IoT Process Manufacturing Security Solutions, Metals Suppliers, 2017
Table 29 : Global Market for IoT Process Manufacturing Hardware, by Technology, Through 2022
Table 30 : Global Market for IoT Process Manufacturing Sensors, by End Use, Through 2022
Table 31 : Top Five IoT Process Manufacturing Sensor Suppliers, 2017
Table 32 : Top Five IoT Process Software Manufacturing Sensor Oil and Gas Suppliers, 2017
Table 33 : Top Five IoT Process Manufacturing Sensor Food Suppliers, 2017
Table 34 : Top Five IoT Process Manufacturing Sensor Pharmaceuticals and Life Science Suppliers, 2017
Table 35 : Top Five IoT Process Manufacturing Sensor Plastics Suppliers, 2017
Table 36 : Top Five IoT Process Manufacturing Sensor Metal Suppliers, 2017
Table 37 : Plant Level System Design
Table 38 : Global Market for IoT Process Manufacturing Distributed Control System, by End Use, Through 2022
Table 39 : Top Five IoT Process Manufacturing Distributed Control System Suppliers, 2017
Table 40 : Top Five IoT Process Manufacturing Distributed Control System Suppliers, 2017
Table 41 : Top Five IoT Process Manufacturing Distributed Control System Food Suppliers, 2017
Table 42 : Top Five IoT Process Manufacturing Distributed Control System Pharmaceuticals and Life Science Suppliers, 2017
Table 43 : Top Five IoT Process Manufacturing Distributed Control System Distributed Control System Plastics Suppliers, 2017
Table 44 : Top Five IoT Process Manufacturing Distributed Control System Metals Suppliers, 2017
Table 45 : Global Market for IoT Process Manufacturing Programmable Logic Controller, by End Use, Through 2022
Table 46 : Top Five IoT Process Manufacturing Programmable Logic Controller Suppliers, 2017
Table 47 : Top Five IoT Process Manufacturing Programmable Logic Controller Oil and Gas Suppliers, 2017
Table 48 : Top Five IoT Process Manufacturing Programmable Logic Controller Food Suppliers, 2017
Table 49 : Top Five IoT Process Manufacturing Programmable Logic Controller Pharmaceuticals and Life Science Suppliers, 2017
Table 50 : Top Five IoT Process Manufacturing Programmable Logic Controller Plastics Suppliers, 2017
Table 51 : Top Five IoT Process Manufacturing Programmable Logic Controller Metal Suppliers, 2017
Table 52 : Global Market for IoT Process Manufacturing Network Equipment, by Technology, Through 2022
Table 53 : Fieldbus Designs
Table 54 : EtherNet/IP's Potential Benefits
Table 55 : Global Market for IoT Process Manufacturing Wired Network, by End Use, Through 2022
Table 56 : Top Five IoT Process Manufacturing Wired Network Suppliers, 2017
Table 57 : Top Five IoT Process Manufacturing Wired Network Oil and Gas Suppliers, 2017
Table 58 : Top Five IoT Process Manufacturing Wired Network Food Suppliers, 2017
Table 59 : Top Five IoT Process Manufacturing Wired Network Pharmaceuticals and Life Science Suppliers, 2017
Table 60 : Top Five IoT Process Manufacturing Wired Network Plastic Suppliers, 2017
Table 61 : Top Five IoT Process Manufacturing Wired Network Metal Suppliers, 2017
Table 62 : Li-Fi System Capabilities
Table 63 : Global Market for IoT Process Manufacturing Wireless Network Revenue, by End Use, Through 2022
Table 64 : Top Five IoT Process Manufacturing Wireless Network Suppliers, 2017
Table 65 : Top Five IoT Process Manufacturing Wireless Network Oil and Gas Suppliers, 2017
Table 66 : Top Five IoT Process Manufacturing Wireless Network Food Suppliers, 2017
Table 67 : Top Five IoT Process Manufacturing Wireless Network Pharmaceuticals and Life Science Suppliers, 2017
Table 68 : Top Five IoT Process Manufacturing Wireless Network Plastics Suppliers, 2017
Table 69 : Top Five IoT Process Manufacturing Wireless Network Metals Suppliers, 2017
List of Figures
Summary Figure : Global Market for IoT Process Manufacturing Technologies, by Type, 2016-2022
Figure 1 : Global Market for IoT Process Manufacturing Technologies, by Region, 2016-2022
Figure 2 : Global Market for IoT Process Manufacturing Software, by Type, 2016-2022
Figure 3 : Global Market for IoT Process Manufacturing Platform Software, by End Use, 2016-2022
Figure 4 : Global Market for IoT Solutions Process Manufacturing Big Data Software, by End Use, 2016-2022
Figure 5 : Global Market for IoT Process Manufacturing Security Solutions, by End Use, 2016-2022
Figure 6 : Global Market for IoT Process Manufacturing Hardware, by Technology, 2017-2022
Figure 7 : Global Market for IoT Process Manufacturing Sensors, by End Use, 2017-2021
Figure 8 : Global Market for IoT Process Manufacturing Distributed Control System, by End Use, 2016-2022
Figure 9 : Global Market for IoT Process Manufacturing Programmable Logic Controller, by End Use, 2016-2022
Figure 10 : Global Market for IoT Process Manufacturing Network Equipment, by Technology, 2016-2022
Figure 11 : Factory Network Configuration
Figure 12 : Ethernet Layers
Figure 13 : Global Market for IoT Process Manufacturing Wired Network, by End Use, 2016-2022
Figure 14 : Global Market for IoT Process Manufacturing Wireless Network Revenue, by End Use, 2016-2022
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