Precast Concrete Products to 2018

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Date: 22-Jan-2015
No. of pages: 329
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US demand to rise 6.5% annually through 2018

US demand for precast concrete products is forecast to rise 6.5 percent per annum to $12.2 billion in 2018, stimulated by a rebound in construction expenditures. During the 2008-2013 period, demand for precast concrete products declined as construction of buildings and nonbuilding structures languished. Precast concrete products demand will also be boosted by their ability to reduce the time and expense of construction projects. Precast concrete products are made and tested in factory-like conditions to meet specific performance properties, such as enhanced resistance to moisture or freeze/thaw cycles. In contrast, site-poured or cast-inplace concrete may cure improperly and need replacement, causing delays and cost overruns. While more costly than site-poured concrete, steel, or wood building products, precast concrete components often have longer lifespans and offer superior structural strength.

Architectural components to be fastest growing types

Among the different product types, structural and architectural building components are forecast to exhibit the strongest demand advances going forward, fueled by the sharp increases in building construction spending through 2018. Rising construction of office and commercial structures, manufacturing plants, and multifamily housing units will boost demand for precast concrete slabs, structural supports, and stairs, steps, and ramps. Demand for architectural building components will also rise at a rapid rate, as a more favorable lending environment will make it easier for home and business owners to refurbish properties by installing decorative facades, roofing tiles, and siding.

Nonresidential market to see fastest gains in demand

Nonresidential building construction applications accounted for the largest share of precast concrete product demand in 2013 and are expected to see the most rapid gains in demand going forward. Advances will be fueled by rebounding nonresidential building construction expenditures and rising interest in precast concrete products because of their performance properties. Demand will also benefit from precast concrete products’ ability to mimic building materials that are more expensive and difficult to install, such as brick or natural stone. This characteristic will support the use of precast concrete decorative facades, siding, and door and window components.

The residential market is forecast to see above average growth in precast concrete products demand through 2018. Strong gains in housing completions will spur demand for structural building components, while a more favorable lending environment will make it easier for homeowners to take out home equity loans to fund home improvement projects. This will boost demand for roofing tiles, siding, and fencing in improvement and repair projects.

Demand for precast concrete products in the nonbuilding market is expected to rise modestly through 2018. Advances will be supported by a need to repair the nation’s aging network of bridges, highways, roads, water and sewer systems, and power distribution grids. Precast concrete products will often be specified due to their desirable performance properties. However, more rapid gains will be restrained by tepid growth in government spending, which will limit the funds available for infrastructure construction.

Company Profiles

Profiles 40 competitors in the US industry including Cemex, CRH, HeidelbergCement & Metromont

Additional Information

This study examines the US market for precast concrete products, including prestressed concrete products. Products covered by the study include structural building components (e.g., precast concrete slabs; prefabricated building systems; structural supports; foundations; and stairs, steps, ramps, and other products), architectural building components (decorative facades, roofing tiles, siding, door and window components, fencing, and other products), transportation products, water and waste handling products, utility products, cemetery products, and other products (agricultural products, marine products, retaining walls, and all other components). Such products as in situ poured concrete; concrete blocks, bricks, and pavers; and concrete pipe are excluded from the scope of the study. Demand is provided by product type, market, and region. In addition, major manufacturers of precast concrete products are identified and profiled, and the key industry competitive variables are discussed. The entire report is framed within the precast concrete products industry’s economic, technological, and market environments.

Precast Concrete Products to 2018

Introduction X

I.Executive Summary 1

II.Market Environment 4
General 4
Macroeconomic Overview 5
Demographic Trends 9
Construction Trends 14
Residential Buildings 17
Housing Starts 19
Housing Stock 23
Improvements & Repairs 27
Nonresidential Buildings 28
New 29
Nonresidential Building Stock 31
Improvements & Repairs 33
Nonbuilding Construction 35
Nonbuilding Construction Stock 37
Public Highway Spending 39
Water & Sewer Spending Outlook 42
Agricultural Outlook 45
Pricing 47
Historical Trends 50
Building Code Regulations 54
Building Construction Practices 56
Nonbuilding Construction Practices 57
Environmental Issues 58
LEED 59
Other Certification Programs 61
Emissions & Energy Use Reductions 63
Recycling 65
Foreign Trade 65
World Precast Concrete Products Demand 67

III.Products 71
General 71
Supply & Demand 73
Demand by Type 77
Demand by Product 79
Structural Building Components 81
Precast Concrete Slabs 85
Demand by Product Type 88
Demand by End Use 90
Prefabricated Building Systems 93
Structural Supports 98
Precast Foundations 102
Precast Stairs, Steps, Ramps, & Other Products 104
Architectural Building Components 107
Decorative Facades 111
Roofing Tiles 113
Siding 114
Door & Window Components 115
Fencing 117
Other Products 118
Transportation Products 118
Infrastructure Construction Products 122
Bridge Components 125
Pavement Units 127
Bridge Tees & Slabs 127
Pilings & Other Supports 128
Other Precast Concrete Transportation Products 129
Culverts 130
Sound Barriers 131
Traffic Barriers 132
Retaining Walls & Other Products 133
Water & Waste Handling Products 134
Septic Tanks 137
Manholes 139
Water & Sewer System Products 140
Grease Interceptors 142
Other Products 143
Utility Products 144
Utility Vaults 146
Utility Structures & Other Products 147
Cemetery Products 149
Vaults 151
Mausoleums & Other Products 151
Other Precast Concrete Products 152
Agricultural Components 155
Marine 155
Retaining Walls 156
All Other 157

IV.Markets 158
General 158
Nonresidential Buildings 161
New 166
Improvement & Repair 170
Nonbuilding 174
Transportation 178
Utilities 180
Other 182
Residential 184
New 187
Improvement & Repair 190
Agricultural 194

V.Regions 197
General 197
Regional Demographic & Economic Activity 198
Population Patterns 199
Economic Outlook 202
Construction Activity 205
Housing Trends 208
Regional Precast Products Demand 212
Northeast 215
New England 218
Middle Atlantic 219
Midwest 221
East North Central 226
West North Central 228
South 229
South Atlantic 233
East South Central 235
West South Central 236
West 237
Mountain 241
Pacific 243

VI.Industry Structure 245
General 245
Industry Composition 246
Market Share 249
Manufacturing 253
Product Developments 255
Competitive Strategies 259
Vertical & Horizontal Integration 262
Marketing 264
Distribution 265
Mergers & Acquisitions 266
Cooperative Agreements 269
Company Profiles 272
Amcon Block & Precast Incorporated 273
Americast Incorporated 274
Boral Limited 275
CalPortland, see Taiheiyo Cement
CEMEX SAB de CV 277
Clark Pacific Corporation 279
Concrete Pipe & Precast, see Americast and HeidelbergCement
Coreslab International Incorporated 280
Cretex Companies Incorporated 282
CRH plc 283
East Texas Precast Company Limited 289
EnCon Companies 290
Fabcon Incorporated 292
Finfrock Industries Incorporated 293
Foster (LB) Company 294
Gage Brothers Concrete Products Incorporated 295
Gate Petroleum Company 297
Hanson Pipe & Precast, see HeidelbergCement
HeidelbergCement AG 299
High Companies 303
Jensen Enterprises Incorporated 305
Kristar Enterprises, see CRH
Lafarge SA 307
Metromont Corporation 308
Miller (AC) Concrete Products Incorporated 310
Modern Precast Concrete, see CRH
Molin Concrete Products Company 311
New Enterprise Stone & Lime Company Incorporated 312
Oldcastle Precast, see CRH
Olson Precast Company 313
Rinker Materials, see CEMEX SAB de CV
Royal Concrete Concepts, see Metromont
SI Precast Concrete, see Wilbert Funeral Services
Sidley (RW) Incorporated 314
Smith-Midland Corporation 315
Spancrete Group Incorporated 318
Taiheiyo Cement Corporation 320
Teichert Incorporated 321
Teichert Precast Products, see Jensen Enterprises
Tindall Corporation 322
Unistress Corporation 323
US Concrete Incorporated 324
Westile Roofing Products, see CRH
Wieser Concrete Products Incorporated 325
Wilbert Funeral Services Incorporated 327
Other Companies Mentioned in Study 329

List of Tables

Section I -- Executive Summary
Summary Table 3

Section II -- Market Environment
1 Macroeconomic Indicators 9
2 Population & Households 14
3 Construction Expenditures 17
4 Residential Building Construction Expenditures 19
5 Housing Starts 23
6 Housing Stock by Type 26
7 Residential Improvement & Repair Expenditures 28
8 Nonresidential Building Construction Expenditures 31
9 Nonresidential Building Stock 33
10 Nonresidential Building Improvement & Repair Expenditures 35
11 Nonbuilding Construction Expenditures 37
12 Nonbuilding Construction Stock 39
13 Public Highway Spending 42
14 Water & Sewer Expenditures 44
15 Agricultural Indicators 47
16 Precast Concrete Products Market, 2003-2013 53
17 Precast Concrete Products Foreign Trade 67

Section III -- Products
1 Precast Concrete Products Supply & Demand 76
2 Precast Concrete Products Demand by Type 79
3 Precast Concrete Products Demand by Product 80
4 Precast Concrete Structural Building Components  Demand by Product 85
5 Precast Concrete Slabs Demand by Product Type & End Use 87
6 Prefabricated Building Systems Demand 98
7 Structural Supports Demand 101
8 Precast Foundations Demand 104
9 Precast Stairs, Steps, Ramps, & Other Products Demand 107
10 Architectural Building Components Demand by Product 111
11 Precast Concrete Transportation Products Demand 122
12 Precast Concrete Infrastructure Construction Products Demand 124
13 Other Precast Concrete Transportation Products Demand 130
14 Precast Concrete Water & Waste Handling Products
Demand by Product Type 137
15 Precast Concrete Utility Products Demand 146
16 Precast Concrete Cemetery Products Demand 150
17 Other Precast Concrete Products Demand by Product Type 154

Section IV -- Markets
1 Precast Concrete Products Demand by Market 160
2 Nonresidential Building Precast Concrete Products Demand 166
3 New Nonresidential Building
P recast Concrete Products Demand 170
4Nonresidential Building Improvement & Repair
Precast Concrete Products Demand 174
5Nonbuilding Precast Concrete Products Demand 178
6Transportation Market Precast Concrete Products Demand 180
7Utilities Market Precast Concrete Products Demand 182
8Other Nonbuilding Markets Precast Concrete Products Demand 183
9Residential Precast Concrete Products Demand 187
10New Residential Precast Concrete Products Demand 190
11Residential Improvement & Repair
Precast Concrete Products Demand 193
12Agricultural Market Precast Concrete Products Demand 196

Section V -- Regions
1Population by Region 202
2Gross Domestic Product by Region 205
3Construction Expenditures by Region 208
4Regional Housing Indicators 211
5Precast Concrete Products Demand by Region 214
6Northeast Precast Concrete Products Demand 218
7Midwest Precast Concrete Products Demand 226
8South Precast Concrete Products Demand 233
9West Precast Concrete Products Demand 241

Section VI -- Industry Structure
1US Sales of Selected
Precast Concrete Products Manufacturers, 2013 247
2Selected Mergers & Acquisitions 268
3Selected Cooperative Agreements

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