Insulated Wire & Cable to 2019

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Date: 15-May-2015
No. of pages: 262
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US demand to rise 5.6% annually through 2019

US insulated wire and cable demand is projected to surpass $27 billion in 2019 on 5.6 percent annual advances. Through the forecast period, total consumption of insulated wire and cable will continue to recover from its depressed 2009 level. A strong expected recovery in construction expenditures will fuel growth in demand for several types of wire, including building, electronic, and power wire and cable.

Building wire & cable to offer best opportunities

Among the different product types, building wire and cable held the largest share of demand in 2014. It will see the most rapid advances through 2019, when it will exceed $8 billion. An expected acceleration in growth of building con-struction expenditures, after a period of tepid improvement between 2009 and 2014, will drive growth. Similarly, the construction market for insulated wire and cable is forecast to see the fastest growth of any wire and cable market through 2019. In addition to building wire, the rising construction expenditures will benefit demand for other types of wire used in building construction, such as telephone wire and coaxial cable.

Key electrical equipment market to grow 4.1% yearly

The electrical equipment market held the largest share of insulated wire and cable demand by market in 2014. Through the forecast period, demand is projected to increase 4.1 percent per annum, driven by heightened demand for wire and cable for power transmission and distribution. Increasing electricity production as well as use of new sources of power generation, such as solar and wind farms, will support growth. However, decelerating growth of appliance and other equipment shipments will restrain growth of other types of wire and cable for electrical equipment markets. Slower price growth will also limit faster growth in spending on wire for electrical equipment.

The telecommunications market, which utilizes a vast array of wire and cable products, is another important market for insulated wire and cable. Demand for insulated wire and cable for the telecommunications market is projected to ex-ceed $4 billion in 2019. The continued usage of electronic devices that rely on wireless technology will dampen demand for wire and cable used to connect such devices. However, the growing usage of such devices will require continued improvements to the existing telecommunications infrastructure. Although much of this work has already been completed, there is still significant investment needed in the “last-mile” infrastructure upgrades, which will support overall wire and cable demand.

Company Profiles

Profiles more than 20 competitors in the US industry such as Belden, General Cable, Hitachi & Southwire

Additional Information

This study analyzes US supply of and demand for insulated wire and cable products. Major product segments covered are building; power; electronic (e.g., multiconductor, coaxial, hook-up); apparatus; primary, ignition, and battery; fiber optic; magnet; and other insulated wire and cable types. Excluded from the scope of the study are bare wire and other types of noninsulated wire products, as well as complete wiring harnesses and wiring sets (although separately sold wire utilized in such products is included). Historical and forecast sales by market (e.g., electrical equipment, construction, telecommunications, motor vehicles, and industrial machinery and equipment) are also provided, as are selected raw materials consumption data (e.g., copper, aluminum and other metals, primary plastics).

Historical data (2004, 2009, and 2014) and forecasts for the years 2019 and 2024 are provided in millions of dollars for demand, shipments, and net exports for the aggregated insulated wire and cable market and for each major product segment. Shipments for major product categories are also provided in constant 2009 dollars. As used in this study, the term “demand” -- used interchangeably with “market,” “sales,” and “consumption” -- is defined as all shipments from US plants, plus imports, minus exports. The term “shipments” includes all production from US manufacturing sites that is then shipped to both US and foreign markets. In addition to providing a market outlook, this study also identifies and profiles major industry participants and discusses key strategic competitive variables.

Insulated Wire & Cable to 2019

Table of Contents

Introduction IX

I. Executive Summary 1

II. Market Environment 4
General 4
Macroeconomic Environment 5
Fixed Investment Trends 9
Construction Expenditures 12
Manufacturing Outlook 14
Technology Trends 19
Fiber Optics 20
Multiplex Wiring 21
Telecommunications Technology 22
Superconductivity 23
Historical Market Trends 25
Pricing Patterns 27
Regulatory Factors 30
International Environment 32
World Supply & Demand 33
US Foreign Trade 35
Imports 36
Exports 38

III. Materials 41
General 41
Metals 43
Copper 45
Aluminum & Other Metals 48
Plastics 50
Polyvinyl Chloride 52
Polyethylene 53
Polypropylene 54
Thermoplastic Elastomers 54
Nylon 55
Fluoropolymers & Other Plastics 56
Optical Fibers 57

IV. Products 59
General 59
Building Wire & Cable 61
Thermoplastic Insulated 65
Thermoset Insulated 66
Other 66
Power Wire & Cable 67
Underground Distribution 70
Portable 72
Other 73
Electronic Wire & Cable 74
Coaxial 77
Multiconductor 79
Other 80
Apparatus Wire & Cordage 82
Flexible Cordage 84
Appliance Wire 85
Other 85
Primary, Ignition, & Battery Wire & Cable 86
Fiber Optic Cable 89
Single-Mode 93
Multimode 94
Magnet Wire 95
Other Wire & Cable Products 96

V. Markets 100
General 100
Electrical Equipment 102
Electrical Equipment Industry Overview 103
Insulated Wire & Cable Demand 105
Power Transmission & Distribution Equipment 107
Other 109
Construction 110
Residential Construction Expenditures 111
Nonresidential Building Construction Expenditures 113
Nonbuilding Construction Expenditures 115
Insulated Wire & Cable Demand 117
Residential 119
Nonresidential 120
Nonbuilding 121
Telecommunications 122
Telecommunications Equipment Industry Overview 123
Insulated Wire & Cable Demand 126
Backbone 128
Last Mile 129
Other 131
Motor Vehicles 131
Motor Vehicle Industry Overview 131
Insulated Wire & Cable Demand 134
Industrial Machinery & Equipment 138
Industrial Machinery & Equipment Industry Overview 139
Insulated Wire & Cable Demand 141
Other Markets 142

VI. Industry Structure 145
General 145
Industry Composition 146
Market Share 148
Mergers & Acquisitions 152
Cooperative Agreements 154
Product Development & Manufacturing 156
Marketing & Distribution 158
Company Profiles 159
Aetna Insulated Wire, see Berkshire Hathaway Affinity Medical Technologies, see Koch Industries Alcatel-Lucent SA 160
Amphenol Corporation 162
Atkore International Holdings Incorporated 166
Belden Incorporated 168
Berkshire Hathaway Incorporated 172
Berk-Tek, see Nexans Cable USA, see Berkshire Hathaway Carlisle Companies Incorporated 178
Casco Automotive Group, see Amphenol Cerro Wire, see Berkshire Hathaway Coast Wire and Plastic  Tech, see Belden Coleman Cable, see Southwire CommScope Holding Company Incorporated 182
Comtran Cable, see Berkshire Hathaway Corning Incorporated 186
Dekoron Wire and Cable, see Berkshire Hathaway Delphi Automotive plc 190
Draka Cableteq USA, see Prysmian Encore Wire Corporation 193
Freeport-McMoRan Incorporated 195
Fujikura Limited 197
Furukawa Electric Company Limited 201
General Cable Corporation 206
Harbour Industries, see Berkshire Hathaway Hendrix Wire & Cable, see Berkshire Hathaway Hitachi Limited 213
Judd Wire, see Sumitomo Electric Industries Kerite, see Berkshire Hathaway Koch Industries Incorporated 216
LEONI AG 219
Leviton Manufacturing Company Incorporated 222
LHi Technology Singapore Private, see Carlisle Companies LS Corporation 225
Molex, see Koch Industries National Wire & Cable Corporation 229
Nexans SA 231
Norddeutsche Seekabelwerke, see General Cable OFS Fitel, see Furukawa Electric Okonite Company 235
PKC Group plc 237
PPC Broadband, see Belden Prestolite Wire, see General Cable Prysmian SpA 238
Rea Magnet Wire Company Incorporated 244
Richard Losch High Power, see LEONI RSCC Wire & Cable, see Berkshire Hathaway Southwire Company 246
Spectra-Strip, see Amphenol Sumiden Wire Products, see Sumitomo Electric Industries Sumitomo Electric Industries Limited 253
SuperPower, see Furukawa Electric Tappan Wire and Cable, see Southwire TE Connectivity Limited 256
TE Wire and Cable, see Berkshire Hathaway Temp-Flex Cable, see Koch Industries Times Fiber Communications, see Amphenol TR Manufacturing, see Corning Tyco Electronics, see TE Connectivity
United Copper Industries Incorporated 261
VISCAS, see Fujikura and Furukawa Electric Watteredge, see Southwire

List of Tables

Section I -- Executive Summary
Summary Table 3

Section II -- Market Environment
1 Macroeconomic Indicators 9
2 Nonresidential Fixed Investment 11
3 Construction Expenditures 14
4 Manufacturers’ Shipments 19
5 Insulated Wire & Cable Market, 2004-2014 26
6 Selected Insulated Wire & Cable Price Deflators 29
7 US Foreign Trade in Insulated Wire & Cable 36

Section III -- Materials
1 Insulated Wire & Cable Material Demand 42
2 Metal Demand in Insulated Wire & Cable 45
3 Copper Demand in Insulated Wire & Cable by Product 47
4 Aluminum & Other Metals Demand in Insulated Wire & Cable 50
5 Plastics Demand in Insulated Wire & Cable 52

Section IV -- Products
1 Insulated Wire & Cable Supply & Demand 60
2 Building Wire & Cable Supply & Demand 64
3 Power Wire & Cable Supply & Demand 69
4 Underground Distribution Cable Demand 71
5 Portable Power Wire & Cable Demand 73
6 Other Power Wire & Cable Demand 74
7 Electronic Wire & Cable Supply & Demand 76
8 Coaxial Cable Demand 79
9 Multiconductor Wire & Cable Demand 80
10 Other Electronic Wire & Cable Demand 81
11 Apparatus Wire & Cordage Supply & Demand 83
12 Primary, Ignition, & Battery Wire & Cable Supply & Demand 88
13 Fiber Optic Cable Supply & Demand 93
14 Magnet Wire Supply & Demand 96
15 Other Wire & Cable Supply & Demand 99

Section V -- Markets
1 Insulated Wire & Cable Demand by Market 101
2 Electrical Equipment Shipments 105
3 Electrical Equipment Wire & Cable Demand 106
4 Power Transmission & Distribution Wire & Cable Demand 109
5 Other Electrical Equipment Wire & Cable Demand 110
6 Residential Building Construction Expenditures 112
7 Nonresidential Building Construction Expenditures 115
8 Nonbuilding Construction Expenditures 117
9 Construction Wire & Cable Demand 119
10 Telecommunications Wire & Cable Demand 128
11 Motor Vehicle Indicators 134
12 Motor Vehicle Wire & Cable Demand 138
13 Machinery Shipments 141
14 Industrial Machinery & Equipment Wire & Cable Demand 142
15 Other Wire & Cable Markets 144

Section VI -- Industry Structure
1 US Insulated Wire & Cable Sales for Selected Manufacturers, 2014 147
2 Selected Acquisitions & Divestitures 153
3 Selected Cooperative Agreements 156

Section II -- Market Environment
1 Insulated Wire & Cable Market, 2005-2014 27
2 Insulated Wire & Cable Price Deflators, 2004-2024 30
3 World Insulated Wire & Cable Demand by Region, 2014 35
4 Insulated Wire & Cable Imports by Source, 2014 38
5 Insulated Wire & Cable Exports by Destination, 2014 40

Section III -- Materials
1 Insulated Wire & Cable Material Demand, 2014 43
2 Copper Demand in Insulated Wire & Cable by Product, 2014 48

Section IV -- Products
1 Insulated Wire & Cable Demand by Product, 2004-2024 61
2 Building Wire & Cable Demand by Type, 2014 65
3 Power Wire & Cable Demand by Type, 2014 70
4 Electronic Wire & Cable Demand by Type, 2014 77
5 Apparatus Wire & Cordage Demand by Type, 2014 84

Section V -- Markets
1 Insulated Wire & Cable Demand by Market, 2004-2024 102
2 Percent of US Population with a Broadband Connection, 2004-2014 123

Section VI -- Industry Structure
1 US Insulated Wire & Cable Market Share, 2014 148

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