Automotive Aftermarket in North America to 2016

Publisher Name :
Date: 29-Aug-2012
No. of pages: 410

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Demand to increase 3.2% per annum through 2016

The North American light vehicle aftermarket is projected to grow 3.2 percent annually to $85.5 billion in 2016. Gains will be fueled by the expansion in size and increasing age of the North American light vehicle fleet, which includes a rising number of vehicles in prime aftermarket service age: five to ten years for many components. Additionally, as the regional
economy improves and unemployment rates decrease, average miles driven per vehicle will climb along with travel to and from work.

Continuing improvements in vehicle component durability will prevent sales from rising more rapidly through 2016, as will increased monitoring of vehicle systems by advanced onboard electronics, alerting owners of any performance issues. This will reduce the need to make
major repairs, although these losses will be offset somewhat by the ensuing maintenance work and sales of minor repair parts. Increasing price pressures from aftermarket parts sourced from low labor cost countries will also dampen sales growth in dollar terms.

Electronic products to be fastest growing segment
The fastest growth among the major aftermarket product segments will be registered by electronic products. Suppliers of items such as controls, modules, and sensors will be the beneficiaries of the further development of advanced vehicle systems and the rising amount of electronic content found in light vehicles. Mechanical products — which include automotive filters, brake parts, drivetrain components, engine hard parts, and transmissions — will continue to be the largest aftermarket segment, accounting for 38 percent of all sales in 2016. Demand gains will be tempered by the rising quality of these already highly durable mechanical products.

Aftermarket sales of exterior and structural products are forecast to grow in line with the overall market through 2016, decelerating from the 2006 to 2011 period. Increased demand for higher priced items like performance tires and advanced glass products, including solar control windows and electrochromic mirrors, will help spur this rise. Value gains will be restricted, however, by improved tire quality and moderating raw material costs. Electrical parts are expected to record a similar rise in demand, limited by the long useful life of many products in this segment and stabilizing raw material prices, which will reduce inflationary pressures and market increases in dollar terms.

Professional service providers to dominate sales
Professional service providers account for the vast majority of demand for light vehicle aftermarket parts, representing 85 percent of total sales in 2011. The professional service provider market is expected to see faster growth than the doit- yourself (DIY) market through 2016 due to the increasing complexity of modern vehicle systems and components, which makes it more difficult for DIYers to do some types of maintenance and repair work.

Additional Information

This study analyzes the aftermarket for automotive components used in
light vehicles (passenger cars, light trucks, and vans) in North America, defined
as the United States, Canada, and Mexico. The four major aftermarket product
categories covered are:

  • Mechanical — air conditioning components, brake parts and assemblies,cooling system components, drivetrain components, engines and parts,exhaust and emissions system components, filters, fuel syste mcomponents, steering and suspension components, and transmissions and parts
  • Exterior & Structural — automotive windows and glass, tires, wiper blades, and other
  • Electrical — batteries, charging equipment, ignition systems and parts, lighting equipment, spark plugs, and other
  • Electronic — automotive entertainment, controls, modules and sensors, and security systems

Excluded from the scope of the study are chemical products; trim and other decorative items; add-on vehicle accessories such as car seats, trailer hitches, and special body panels; and all automotive equipment originally installed at the factory.

To distinguish between parts that are produced by the original equipment manufacturer (OEM) and those which are made by other companies, many automotive parts suppliers label the former as “OEM parts” or “OEM replacement parts,” while the latter are often referred to as “aftermarket parts.” For the purposes of this report, OEM replacement parts and aftermarket parts (as well as used parts recycled from scrapped vehicles and rebuilt or refurbished parts) are included in the automotive aftermarket, as long as these parts are utilized to repair or upgrade light vehicles in use. In addition, products like security systems, sunroofs, and stereo equipment installed at the dealership before a new vehicle is purchased are considered to be part of the vehicle aftermarket, although similar equipment installed at the automaking factory is regarded as original equipment. The critical distinction for the purposes of this report is where the component is installed, not whether it is labeled as an “OEM part” or an “aftermarket part.”

For consistency with the remainder of this report, all sales figures for parts by provider are given at the manufacturers’ level and do not include wholesale or retail markups, or installation costs. Furthermore, the sales are included under the source where the part is installed on the vehicle. Thus, an OEM replacement starter that is sold by the automaker to a dealer then resold to a local garage for installation would be included under garages and service stations, with the automotive dealer in this case serving as a distributor of the part.

Historical data for 2001, 2006, and 2011 and forecasts to the years 2016 and 2021 are provided in current US dollars (including inflation) for sales of automotive aftermarket products in North America. Forecasts are also provided by country (US, Canada, and Mexico) and by major aftermarket service performer (garages and service stations, automobile dealerships, specialists, other professionals, and consumers/do-it-yourselfers). A demand model based on consumer repair frequencies was utilized to develop the wholesale revenues used in this report, in order to take into account the large and growing used and rebuilt parts industries. Because the aftermarket data in this study are valued at
the manufacturers’ level, they may understate other sources that value the market at the retail or some intermediate level. The term “demand” — used interchangeably with “sales,” “market,” and “consumption” — is defined as all shipments from North American production sites, plus imports minus exports.

Corporate sales figures and related sales represent estimates based on consultation with multiple sources. Macroeconomic and demographic indicators presented in this study were obtained from The Freedonia Group Consensus Forecasts dated June 2012. Gross Domestic Product (GDP) historical data are derived from the national income and products accounts from the Organisation for Economic Co-Operation and Development (OECD). GDP forecasts are developed from a consensus of public agencies and private firms.

All estimates of gross domestic product and components of GDP are done in terms of constant purchasing power parity in a benchmark year (2010) that is one year before the base year (2011) used in this study. Purchasing power parity GDP estimates for the benchmark year are obtained from the OECD, the World Bank, and the International Monetary Fund. These purchasing power parity GDP estimates for the benchmark year are based on gross domestic product data expressed in the individual countries’ local currency, which are then converted to US dollars by valuing each country’s output at US prices in the benchmark year. This approach values the same physical output at a consistent price for all countries, thereby reducing the distorting influence of different price levels in the different countries. The alternative approach of using exchange rates to convert local currency GDP to US dollars would tend to overvalue the output of countries with high average price levels and undervalue the output of countries with low average price levels, because exchange rate conversions only partially reflect the relative prices for goods and services that are domestically consumed and invested. Furthermore, factors other than relative prices, such as demand and supply in currency markets, interest rates, and capital flows, affect exchange rates.

Once the GDP values for a country are estimated for the benchmark year, we then calculate inflation-adjusted GDP for all other years for that country based on historical and forecast growth rates of GDP expressed in inflationadjusted units of that country’s local currency. This approach ensures that the GDP series for any given country is an accurate index of changes in inflationadjusted GDP for that country. However, it also implicitly assumes that the price structures across countries do not change from those of the benchmark year. Therefore, caution should be used in comparing the relative GDP of countries in years other than the benchmark year. If the ratio of prices across two countries in a given year differs from the ratio of prices across those countries in the benchmark year, then the change in the relative sizes of those two economies as measured will not accurately reflect changes in output.

The benchmark year is chosen to be one year prior to the base year for the study for reasons of data availability. One benefit of that choice is that the ratio of prices across countries in the base year is usually similar to that in the benchmark year. Therefore, the ratio of real GDP between two countries in the base year of 2011 is generally a reasonably accurate representation of the relative sizes of their economies.

Information and data on the automotive aftermarket were obtained from a variety of primary and secondary sources, including trade associations such as the Automotive Aftermarket Industry Association (AAIA) and the Specialty Equipment Market Association (SEMA), government publications, industry participants, online databases, and other Freedonia studies. Primary information was gathered through consultations with personnel of participating companies and other industry specialists. Secondary data and background information were obtained from various trade publications, including Aftermarket Business, AutoInc., Automotive Engineering International, Automotive News, Automotive News Europe, and Ward’s AutoWorld.

Automotive Aftermarket in North America to 2016

Table of Contents

INTRODUCTION xii

I. EXECUTIVE SUMMARY 1

II. MARKET ENVIRONMENT 4
General 4
Macroeconomic Environment 6
United States 8
Canada 10
Mexico 12
Light Vehicle Supply & Demand Dynamics 13
United States 16
Canada 19
Mexico 20
Automotive Industry Trends 22
United States 23
Canada 25
Mexico 26
Aftermarket Forces at Work 28
Vehicle Quality Improvements 32
Vehicle Mileage Trends 33
Average Vehicle Age 35
Accident Trends 37
Pricing Trends 39
Technology & Materials Trends 41
Legal & Regulatory Trends 44
Foreign Trade & International Issues 47
Global Supply & Demand Trends 48
Trends in Foreign Trade 50

III. AUTOMOTIVE AFTERMARKET BY COUNTRY 53
General 53
United States 55
Canada 59
Mexico 62

IV. MECHANICAL PRODUCT AFTERMARKET 65
General 65
Transmissions & Parts 68
Transmissions 72
Parts 74
Engines & Parts 75
Engines, Blocks, & Cylinder Heads 79
Pistons & Rings 81
Valves, Seats, & Related 82
Bearings 84
Camshafts 85
Other 86
Filters 87
Oil Filters 90
Air Intake Filters 92
Fuel Filters 93
Cabin Air Filters 95
Other 96
Brake Parts 97
Shoes, Pads, & Linings 101
Rotors 102
Calipers & Cylinders 103
Drums 104
Anti-Lock Brake System Components 105
Other 106
Steering & Suspension Components 107
Shock Absorbers & Struts 110
Tie Rod Ends 111
Ball Joints 112
Power Steering Pumps 112
Power Steering Hose Assemblies 113
Other 114
Drivetrain Components 115
Axles & Parts 117
Wheels & Hubs 118
Clutch Assemblies 119
Constant Velocity Joints 120
Drive Shafts 121
Universal Joints 122
Other 123
Fuel System Components 123
Fuel Injection Products 125
Fuel Pumps 127
Carburetors & Parts 128
Other 128
Exhaust & Emissions System Components 129
Mufflers 131
Pipes 132
Catalytic Converters 133
Other 135
Cooling System Components 135
Radiators & Parts 137
Water Pump Assemblies 139
Thermostats 140
Other 140
Air Conditioning System Components 141
Compressors 143
Condensers 144
Blower Motors 145
Other 145

V. EXTERIOR & STRUCTURAL PRODUCT
AFTERMARKET 147
General 147
Tires 149
Wiper Blades 153
Windows & Glass 155
Laminated Safety Glass 157
Tempered Safety Glass 159
Mirrors 159
Solar Control & Other 160
Other 161

VI. ELECTRICAL PRODUCT AFTERMARKET 164
General 164
Batteries 166
Ignition Systems & Parts 170
Starters 172
Ignition Harnesses, Cables, & Coils 173
Distributors & Parts 174
Other 174
Lighting Equipment 175
Headlamps & Bulbs 177
Parking, Tail, & Interior 178
Spot, Fog, & Auxiliary 179
Charging Equipment 180
Spark Plugs 182
Other 184

VII. ELECTRONIC PRODUCT AFTERMARKET 187
General 187
Electronic Controls, Modules, & Sensors 190
Engine & Drivetrain 192
Safety 193
Anti-Lock Brakes, Traction, & Stability Control 195
Airbags 196
Tire Pressure 197
Telematics, Navigation, & Instrumentation 198
Comfort & Convenience 199
Emissions Control Sensors 200
Automotive Entertainment 202
Sound Systems 204
Video & Multimedia Systems 205
Security Systems 205
Remote/Wireless 207
Vehicle Recovery Systems 208
Local 209

VIII. AUTOMOTIVE AFTERMARKET BY PERFORMER 211
General 211
Professional 214
Specialists 217
Garages & Service Stations 219
Automobile Dealerships 220
Other 223
Consumer/DIY 225

IX. INDUSTRY STRUCTURE 228
General 228
Industry Composition 229
Market Share 232
Tires 238
Non-Tire Products 239
Product Development & Manufacturing 240
Marketing 241
Distribution 243
Strategic Partnerships 245
Mergers, Acquisitions, & Industry Restructuring 253
Financial Issues & Requirements 260
Company Profiles 261
ACDelco, see General Motors
Advance Auto Parts Incorporated 262
ADVICS, see Aisin Seiki and DENSO
Affinia Group Incorporated 264
Airtex Products, see UCI Holdings
Aisin Seiki Company Limited 267
ArvinMeritor, see Meritor
ASC Industries, see UCI Holdings
Associated Fuel Pump Systems, see Bosch (Robert) and
DENSO
Automotive Components Holdings, see Ford Motor
Autopart International, see Advance Auto Parts
Autoparts Holdings Limited 271
AutoZone Incorporated 273
Balkamp, see Genuine Parts
BERU Systems, see BorgWarner
BorgWarner Incorporated 274
Bosch (Robert) GmbH 279
Bridgestone Corporation 284
Canadian Tire Corporation 287
Champion Laboratories, see UCI Holdings
Chrysler Group LLC 289
Continental AG 290
ContiTech, see Continental
Cooper Tire & Rubber Company 297
Cooper-Standard Holdings Incorporated 299
Corporacion de Occidente, see Cooper Tire & Rubber
Dana Holding Corporation 302
Delphi Automotive plc 305
DENSO Corporation 309
East Penn Manufacturing Company Incorporated 313
Eaton Corporation 314
EDC Automotive, see Cooper-Standard Holdings
Exide Technologies 315
Federal-Mogul Corporation 318
Ford Motor Company 322
Forecast Trading, see Standard Motor Products
Fuyao Glass Industry Group Company Limited 325
Gates, see Tomkins
General Motors Company 326
Genuine Parts Company 329
GETRAG, see GKN
GKN plc 331
Goodyear Tire & Rubber Company 334
GTY Tire, see Continental
Guardian Industries Corporation 337
Haldex Traction Systems, see BorgWarner
Honeywell International Incorporated 340
J&K Car Electronics, see JVC KENWOOD
Johnson Controls Incorporated 343
JVC KENWOOD Corporation 346
Meritor Incorporated 348
Michelin Group 349
Morse TEC, see BorgWarner
National Automotive Parts Association, see Genuine Parts
Niles, see Valeo
Nippon Sheet Glass Company Limited 352
Nishikawa Standard, see Cooper-Standard Holdings
OSRAM, see Siemens
Pep Boys - Manny, Moe & Jack 354
Pilkington North America, see Nippon Sheet Glass
Pioneer Corporation 357
Pittsburgh Glass Works LLC 358
Purolator Filters NA, see Bosch (Robert)
Quaker City Motor Parts, see Genuine Parts
Siemens AG 360
Sony Corporation 363
SRG Global, see Guardian Industries
Standard Motor Products Incorporated 365
Tenneco Incorporated 368
Tomkins Limited 370
Trico Products Incorporated 373
TRW Automotive Holdings Corporation 374
UAP, see Genuine Parts
UCI Holdings Limited 378
Valeo SA 382
Valeo Sylvania, see Siemens and Valeo
Veyance Technologies Incorporated 386
Visteon Corporation 387
Wells Vehicle Electronics, see UCI Holdings
WIX Filtration, see Affinia Group
ZF Lenksysteme, see Bosch (Robert)
Additional Companies in the North American Automotive
Aftermarket 391

List of Tables

SECTION I -- EXECUTIVE SUMMARY
Summary Table 3

SECTION II -- MARKET ENVIRONMENT
1 North America: Macroeconomic Environment 8
2 United States: Macroeconomic Environment 10
3 Canada: Macroeconomic Environment 11
4 Mexico: Macroeconomic Environment 13
5 North America: Light Vehicle Overview 16
6 United States: Light Vehicle Overview 19
7 Canada: Light Vehicle Overview 20
8 Mexico: Light Vehicle Overview 21
9 World Light Vehicle Aftermarket by Region 50

SECTION III -- AUTOMOTIVE AFTERMARKET BY COUNTRY
1 North America: Automotive Aftermarket by Product & Country 55
2 Automotive Aftermarket in the United States by Product 59
3 Automotive Aftermarket in Canada by Product 61
4 Automotive Aftermarket in Mexico by Product 64

SECTION IV -- MECHANICAL PRODUCT AFTERMARKET
1 Mechanical Product Aftermarket in North America by Product
& Country 67
2 Transmission & Part Aftermarket in North America by Product
& Country 72
3 Engine & Part Aftermarket in North America by Product
& Country 78
4 Automotive Filter Aftermarket in North America by Product
& Country 90
5 Brake Part Aftermarket in North America by Product
& Country 100
6 Steering & Suspension Component Aftermarket
in North America by Product & Country 109
7 Drivetrain Component Aftermarket in North America
by Product & Country 117
8 Fuel System Component Aftermarket in North America
by Product & Country 125
9 Exhaust & Emissions Component Aftermarket
in North America by Product & Country 131
10 Cooling System Component Aftermarket in North America
by Product & Country 137
11 Air Conditioning System Component Aftermarket
in North America by Product & Country 143

SECTION V -- EXTERIOR & STRUCTURAL PRODUCT AFTERMARKET
1 Exterior & Structural Product Aftermarket in North America
by Product & Country 149
2 Automotive Replacement Tire Demand in North America
by Country 153
3 Automotive Wiper Blade Aftermarket in North America
by Country 155
4 Automotive Window & Glass Aftermarket in North America
by Product & Country 157
5 Other Exterior & Structural Product Aftermarket
in North America by Country 163

SECTION VI -- ELECTRICAL PRODUCT AFTERMARKET
1 Electrical Product Aftermarket in North America by Product
& Country 166
2 Automotive Battery Aftermarket in North America by Product
& Country 170
3 Ignition System & Part Aftermarket in North America
by Product & Country 172
4 Automotive Lighting Equipment Aftermarket in North America
by Product & Country 177
5 Automotive Charging Equipment Aftermarket in North America
by Country 182
6 Spark Plug Aftermarket in North America by Country 184
7 Other Automotive Electrical Product Aftermarket
in North America by Country 186

SECTION VII -- ELECTRONIC PRODUCT AFTERMARKET
1 Electronic Product Aftermarket in North America by Product
& Country 190
2 Electronic Control, Module, & Sensor Aftermarket
in North America by Product & Country 192
3 Automotive Entertainment Aftermarket in North America
by Product & Country 204
4 Electronic Security System Aftermarket in North America
by Product & Country 207

SECTION VIII -- AUTOMOTIVE AFTERMARKET BY PERFORMER
1 Automotive Aftermarket in North America by Performer 214
2 Professional Automotive Aftermarket in North America
by Performer 216
3 Specialist Automotive Aftermarket in North America 218
4 Garage & Service Station Automotive Aftermarket
in North America 220
5 Automobile Dealership Automotive Aftermarket
in North America 223
6 Other Professional Provider Automotive Aftermarket
in North America 225
7 Consumer/DIY Automotive Aftermarket in North America 227

SECTION IX -- INDUSTRY STRUCTURE
1 North America: Automotive Aftermarket Sales
by Company, 2011 231
2 Selected Cooperative Agreements 248
3 Selected Acquisitions & Divestitures 256

List of Charts

SECTION II -- MARKET ENVIRONMENT
1 United States: Light Vehicle Production by Company, 2011 25
2 Canada: Light Vehicle Production by Company, 2011 26
3 Mexico: Light Vehicle Production by Company, 2011 28
4 Porter’s Five Forces Model for the North American Automotive
Parts Aftermarket 32
5 North America: Light Vehicle Miles Traveled, 2001-2011 34
6 North America: Average Light Vehicle Miles Traveled,
2001-2011 35
7 North America: Average Light Vehicle Age, 2001-2011 36
8 North America: Light Vehicles Involved in Accidents,
2001-2011 37
9 North America: Light Vehicles Involved in Accidents
per Thousand Vehicles in Use, 2001-2011 38

SECTION IX -- INDUSTRY STRUCTURE
1 North America: Automotive Aftermarket Market Share, 2011 234
2 North America: Automotive Tire Aftermarket Market Share,
2011 238
3 North America: Automotive Non-Tire Product
Aftermarket Market Share, 2011 239

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